THE PILOT ROADMAP

FROM FIRST SENSOR TO PROVEN ROI - IN 12 WEEKS

FROM FIRST SENSOR TO PROVEN ROI - IN 12 WEEKS

A structured, low-risk pilot that delivers measurable results before you commit to full deployment. We work with your existing infrastructure no rip and replace.

A structured, low-risk pilot that delivers measurable results before you commit to full deployment. We work with your existing infrastructure no rip and replace.

IndustrAI

Mon Jun 5 9:41 AM

IndustrAI

Mon Jun 5 9:41 AM

IndustrAI

Mon Jun 5 9:41 AM

WEEKS 1-2

2 wks

To first live data

DISCOVERY & SCOPING

We map your plant structure, identify 10–20 critical assets, and agree on the right POC scope — Predictive Maintenance, Production Optimization, or both.

  • Asset hierarchy mapped to your plant structure
  • Sensor connectivity assessed — existing infrastructure used where possible
  • KPIs agreed upfront: OEE, downtime, throughput, or quality
  • Data access confirmed: SCADA, PLC, historians, MES
✓ Deliverable: Scoped POC plan with agreed KPIs
✓ Scoped POC plan with agreed KPIs
✓ Scoped POC plan with agreed KPIs
WEEKS 1–2

Predict & validate

Models run live. The platform begins identifying anomalies, predicting failures, and surfacing production bottlenecks. Every alert is validated with your team to build trust in the outputs.

  • ML models detecting failure patterns 8–12 weeks in advance
  • Root-cause context provided — not just alarm noise
  • Production bottleneck analysis and what-if simulations
  • GenAI Companion deployed for technician guidance (optional)
  • Weekly validation sessions with your operations team
✓ Deliverable: Scoped POC plan with agreed KPIs
Weeks 4–10

Connect & configure

We connect your assets to the IndustrAI platform — hardware agnostic, no rip and replace. Data starts flowing within days, not months.

  • Sensors, PLCs, SCADA and historians connected via our edge layer
  • Asset hierarchy built in the platform — mirrors your plant
  • Data normalization and contextualization applied
  • Initial ML models trained on your historical data
✓ Live dashboards - all assets in one view
WEEKS 2–4
Weeks 10–12

120%

Avg. ROI Year 1

Measure & decide

We build your ROI case together — quantifying downtime avoided, throughput gained, and maintenance costs reduced. You have everything you need to present internally and decide on full deployment.

  • Full ROI report: downtime avoided, cost savings, throughput gains
  • Comparison against your pre-POC KPI baseline
  • Expansion roadmap: which assets and sites to scale next
  • Internal business case pack — ready for board or budget approval
✓ ROI report + scale-up roadmap
WEEKS 2–4
WEEKS 2–4

Days

To connect first assets

Connect & configure

We connect your assets to the IndustrAI platform — hardware agnostic, no rip and replace. Data starts flowing within days, not months.

  • Sensors, PLCs, SCADA and historians connected via our edge layer
  • Asset hierarchy built in the platform — mirrors your plant
  • Data normalization and contextualization applied
  • Initial ML models trained on your historical data
✓ Live dashboards - all assets in one view
WEEKS 4–10

8–12 wks

To first failure predictions

PREDICT & VALIDATE

Models run live. The platform begins identifying anomalies, predicting failures, and surfacing production bottlenecks. Every alert is validated with your team to build trust in the outputs.

  • ML models detecting failure patterns 8–12 weeks in advance
  • Root-cause context provided — not just alarm noise
  • Production bottleneck analysis and what-if simulations
  • GenAI Companion deployed for technician guidance (optional)
  • Weekly validation sessions with your operations team
✓ Deliverable: Validated predictions + production recommendations
✓ Validated predictions + recommendations
WEEKS 4-10
WEEKS 10–12

120%

Avg. ROI Year 1

MEASURE & DECIDE

We build your ROI case together — quantifying downtime avoided, throughput gained, and maintenance costs reduced. You have everything you need to present internally and decide on full deployment.

  • Full ROI report: downtime avoided, cost savings, throughput gains
  • Comparison against your pre-POC KPI baseline
  • Expansion roadmap: which assets and sites to scale next
  • Internal business case pack — ready for board or budget approval
✓ Deliverable: ROI report + scale-up roadmap
✓ ROI report + scale-up roadmap
WEEKS 10-12

2 wks

Avg. ROI Year 1

8–12 wks

To first predictions

$3.2M+

Revenue protected

Zero

Rip & replace

2 wks

Avg. ROI Year 1

$3.2M+

Revenue protected

8–12 wks

To first predictions

Zero

Rip & replace

REAL RESULTS FROM REAL PILOTS

WHAT OUR CUSTOMERS PROVED IN THEIR POC

WHAT OUR CUSTOMERS PROVED IN THEIR POC

Every number below came out of a structured 12-week pilot — the same process we'd run with you.

Every number below came out of a structured 12-week pilot — the same process we'd run with you.

MANUFACTURING

$3.2M

Revenue protected
  • 120% ROI in year 1
  • +16% production availability
  • 30–50% fewer emergency failures

FOOD & BEVERAGE

$1.2M

Margins protected
  • −40% quality incidents
  • 92% first-pass yield
  • Reduced unplanned shutdowns

AUTOMOTIVE

$1.8M

Revenue increase
  • $1.2M CapEx deferred
  • 99.6% on-time delivery
  • 8–12 weeks early failure alerts

READY TO START

BOOK YOUR DISCOVERY CALL

BOOK YOUR DISCOVERY CALL

We'll map out a pilot scoped to your plant, your assets, and your KPIs — and show you exactly what 12 weeks looks like for your operation.

  • No commitment required
  • Your infrastructure, our platform
  • Results in 12 weeks